This means that the cases are doing their job to protect whats inside. annual review). With the space between deckboards on a wooden pallet averaging 1-4 inches, it is common that the bottom of the box is not being entirely supported. Most plants are now checking their combined board's total moisture content, measuring it off of the dry end of the corrugator with an automatic weighing and drying oven (see Special Note). <> Experience has demonstrated that a target moisture from 5.8 to 7.5% total combined board moisture works well throughout the year. Corrugated cardboard boxes are no exception. The logical question one would ask, then, Is all the packaging thats being used necessary? In many cases, the answer is no. The data below are from 1960 to 2018, relating to the total number of tons of containers and packaging generated, recycled, composted, combusted with energy recovery and landfilled. Measurement devices could be obtained from the suppliers: EPA estimated that the generation of these glass containers was 9.8 million tons in 2018, or 3.3percent of MSW generation. Learn about the "gold standard" in quality. Paper containers and packaging, excluding corrugated boxes, had a recycling rate of 20.8percent, while corrugated boxes had a recycling rate of 96.5percent in 2018. Review only, FAQ is current: Periodic review completed, no changes to content. What are some specific problems caused by moisture? Forty% of the strength of corrugate is lost within the first 30 days of storage. If your boxes are crushing while stacked in your facility, or if you are planning to send product to areas where high humidity is prevalent, please contact us and allow FlexPAC to help you find the right solutions to your problems. This Standards FAQ was first published on this date. Storage and transportation can expose corrugated boxes to fluctuations in temperature and humidity. However, a troubling trend has emerged. Glass containers include beer and soft drink bottles, wine and liquor bottles, as well as bottles and jars for food and juices, cosmetics, and other products. They are also larger, using more air volume to accommodate the greater weight of truck and load. The new national standard "corrugated board" GB/T6544-2008 stipulates that the moisture content of paperboard should be no more than 14%, that is, an upper limit for the moisture content of cardboard. Facts and Figures about Materials, Waste and Recycling. Both cases can lead to failure. Certifications from The Joint Commission represent the most stringent, comprehensive and evidence-based proof of the success of your program available. During the day, the warmer air picks up moisture, and as the air cools in the evening, it releases it as dew. By unitization, we simply mean the process of bundling and securing several individual packages together, often on a pallet. The FEFCO GMP standard was launched at the end of 2003, renewed in 2006, to ensure that corrugated boxes meet all the requirements of quality, safety and hygiene. Those unit loads can be unstable and therefore hazardous, since they can collapse on their own and more probably under a superimposed load. Keywords: Relative humidity, Moisture, Scumming, Ink peeling, Crisp, Temperature, Flute, Liner, Curling. Many important moisture processes within corrugated packaging during optimal shipping conditions were investigated and these provide useful base-line information for . Returning to the 95% statistic that opened this article, its division among the versions of corrugated might vary; however, corrugated, as an overall category, will retain its dominance. Over his 25-year career Bodenheimer has spoken on a wide variety of topics includingreverse logistics, health and beauty accessories and damage research. When building pallet loads of flat boxes, use deck boards to distribute weight evenly. corrugated boxes. Another way to stabilize, secure and protect loads in a trailer is by using dunnage, such as air bags, partitions, braces and load locks. Please be aware that cardboard boxes and or cardboard shelving units should not be allowed or found in areas such as: OR storerooms Central Supply Clinical areas Also, do not use cardboard boxes to store items in a dirty utility room. Seas the day with our quick guide to corrugated seafood shippers! EPA estimated the generation of aluminum packaging at 1.9 million tons in 2018, or 0.7 percent of MSW generation. However, once the corrugated is manufactured, moisture regulation is critical, so the corrugated board is dried to achieve a moisture content of 10-12% to optimize it for strength and prevent box manufacturing issues, such as: Maintaining the moisture content of the corrugated box plays a critical role in its performance. Surprisingly, the top tier is third on the vulnerability scale. The data below are from 1960 to 2018, relating to the total number of tons of paper and paperboard generated, recycled, composted, combusted with energy recovery and landfilled. 2 0 obj This can be done by using a stretch wrap machine, or by simply spiral wrapping the load by hand. The boxes are usable, and dont end up ready for recycling before they can fulfill their purpose; The boxes will run smoothly on automatic setup, filling and closing equipment, avoiding costly jam-ups, repacking and lost time; The boxes will stack squarely, avoiding costly accidents during palletization, storage and shipment; and. In our latest case study, learn about NION Health's revolutionary "negative ion" supplement and how their luxurious NION Health has the distinction and the challenge of being the first of its kind on the market as producers of the first safely Upgrade your product's packaging game with GLBC's custom solutions. Some of these include polyethylene terephthalate (PET) soft drink and water bottles, high-density polyethylene (HDPE) milk and water jugs, film products (including bags and sacks) made of low-density polyethylene (LDPE) and other containers and packaging (including clamshells, trays, caps, lids, egg cartons, loose fill, produce baskets, coatings and closures) made up of polyvinyl chloride (PVC), polystyrene (PS), polypropylene (PP) and other resins. Manual operations are slowed and automated case erectors are jammed. In 2018, approximately 32.1 million tons of corrugated boxes were recycled out of 33.9 million tons of total paper and paperboard recycling. In establishing practices meant to assure that corrugated is fit for its intended purposes, the guidelines are, Keep out of reach of hazardous conditions, and, Handle with care., _____________________________________________________________________________________________, Sterling Anthony is a consultant, specializing in the strategic use of marketing, logistics, and packaging. Learn how working with the Joint Commission benefits your organization and community. Mitigating packaging damage in the supply chain, Loop Industries, Garnier Recycle PET into rPET Bottles via Repolymerization, Street Art Designs Energize Jolly Rancher Gummies Packaging, Regulatory Agencies Medical Packaging Pros Should Know, Breaking News in Flexible Packaging April 2023, Looking Through the Recycling Lens for Sustainable Packaging, Packaging Operations Can Make Practical Use of Industry 4.0. In 2018, paper and paperboard (cardboard) materials comprised the largest component of municipal solid waste (MSW). With the aim to contribute to the sustainability of packaging, the FEFCO Corrugated Packaging Recyclability Guidelinesprovide the industry with a practical set of tools to implement in the recycling of paper and board to ensure the optimal use of natural resources and minimise their environmental impact. Innovative / Sustainable Packaging Products & Solutions | International it means that all the well known requirements of other standards are met (e.g. Once a box is formed, both before and after it is filled with product, maintaining its moisture content is critical to maintaining the boxs compression strength. Wood packaging includes mostly wood pallets, as well as wood crates. If you work in the seafood industry, you know exactly how delicate the process of transporting the latest catch to its point of sale can On April 28, we join the rest of Canada in observing the Day of Mourning. In 2018, landfills received 17.2million tons of MSW paper and paperboard. In a more recent publication,The Fundamentals of Packaging Technology(c.2013), an increase in RH from 40% to 90% can result in a loss of about 50% of a corrugated containers stack strength. Therefore a corrugated shipping case headed for humid conditions will need to be much stronger in order to compensate for this loss. The net import of unfilled aluminum cans is estimated from data collected by the Department of Commerce. 1 0 obj Another area to examine is the force-to-load measurement, or the amount (in lbs.) Moisture Content Takes a Leading Role. On the surface this number might seem small, but the ramifications can be quite large. Nondurable goods made of paper, excluding newspapers, had a recycling rate of 43.1 percent, while newspapers had a recycling rate of 64.8 percent. 3 0 obj The updated document is now available here. We also collaborate with our supply chain partners to develop the optimal packaging materials for your specific needs. Drive performance improvement using our new business intelligence tools. Learn more about the communities and organizations we serve. They also provide sales and marketing benefits. Official websites use .gov Remember, without the lowly corrugated box, the product cannot be shipped! Use good materials handling procedures; dont drop or throw bundles or pallet. Typical accuracy is about 0.1% moisture. <>/Font<>/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 595.32 841.92] /Contents 4 0 R/Group<>/Tabs/S/StructParents 0>> Typical analog range is 0-10% moisture and up to as much as 40%, subject to . Containers and Packaging: Product-Specific Data | US EPA EPA estimated the amount of generation of aluminum cans using Aluminum Association data on the number of cans consumed domestically and on average can weight. The data below are from 1960 to 2018, relating to the total number of tons of wood packaging generated, recycled, composted, combusted with energy recovery and landfilled. The converting machines play a major role in obtaining the required quality level of the finished products. 4 Zesty Trends in Food and Beverage Packaging, 2023 Heralds Useful Ideas for Packaging Progress. Recycling data for other aluminum packaging categories were not available for 2018. This article will use the word corrugated to refer to boxes in the KD (knocked-down) position, in contrast to the erected box. No changes to content. If the relative humidity is low, the corrugated will give up moisture. View them by specific areas by clicking here. Containers and packaging make up a major portion ofmunicipal solid waste (MSW), amounting to 82.2 million tons of generation in 2018 (28.1 percent of total generation). This too can cause significant compression losses in the unit load. Furthermore, such a transparent standard, adapted to the material, also respects all its specific qualities (versatility, lightness, strength, recyclability). Optical/ Laser measuring device: Bahmller stream Guidelines for storing and handling corrugated | Packaging World A key element of this strategy is a root cause analysis, which reveals the where, what, why aspects of product damage, setting the stage for impactful, money-saving improvements throughout the supply chain. Containers and packaging include products such as corrugated boxes, milk cartons, and bags and sacks (See the definitions of nondurable goods and containers and packaging for more information). This may be avoided by choosing pallets with deckboards that are strategically positioned so all of the vertical edges of the box (corners) are being supported. Can retailers really afford to do this? Corrugated never should be stored in direct contact with the floor as that invites contamination and damage from a variety of sources.
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